Lowrider Tech Article at LowRiderMagazine.com

Updating A Classic '57

Put an LT1 under the hood. This owner saved the best swap for last!
By Dick DeLoach
57 Chevrolet Bel Air Convertible Four Models Front Side View
1957 Chevrolet Bel Air Convertible Underhood Edelbrock Chrome Valve Covers 0403Lrm Classic32 Z
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The Side Motor Mount Kit from Street & Performance bolts in, no welding is necessary. The mounts are positioned, drilled and tapped directly through the frame crossmember. Then, they are bolted into place. By locating the motor mounts and power steering first, the entire engine compartment can be cleaned, painted and detailed first.
1957 Chevrolet Bel Air Convertible Underhood Removing Core Support
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Tom and Archie removed the hood, the front radiator housing and support framework. Bolts are hidden in a number of locations, including underneath the frame pan, so be patient.
1957 Chevrolet Bel Air Convertible Underhood Lifting Engine
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The old 350 is now ready for removal, making way for the LT1, the final swap and the best yet.
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The old engine and trans come away easily, and the cleaning and detailing of the engine compartment and firewall can begin. If you're using a computer, now is the time to locate the computer unit and make appropriate modifications to the firewall.
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The old front motor mounts are removed in preparation for the new side mounts, which will reduce engine vibration. The original motor mounts interfere with new-style power steering pumps.
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The new power steering is the 605 Gear Box Kit for '55-'57s from Mullins Steering Gear. The gearbox and column are fitted before detailing.
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Most LT1 engines use an oil cooler, which was removed in this swap because it is not needed in the '55-'57 Chevy. In a Corvette or IROC however, the engine is set halfway under the cowl and the hood, which holds lots of heat in engine compartment.
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This '95 LT1 uses the 4L60E transmission, which shifts with the computer. Both '92 and '93 Corvettes and the '93 IROC had a non-electric overdrive. All '94-up LT1s had the 4L60E transmission.
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The LT1 factory bracket kit did not work in this installation, so we picked the Street & Performance alt, air, power steering kit in chrome--we chose chrome for its easy maintenance and good looks. We used the wide-style brackets (Corvette-style) because we moved the battery to the back. If the battery box on your '57 is in the stock location, you have to run street rod-style brackets. On a '55 or '56 you can run either because the battery is on the firewall.
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After positioning the LT1 and finishing the installation of the motor mount kit, we were ready to build the rear transmission mount.
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Hot Rod Assembly Line built the rear crossmember. This project will be running a Dakota electric speedometer and gauges, so the harness will supply a wire to run the speedometer.
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A set of Street & Performance coated LT1 Pro Car headers for '55-'57s was installed. The LT1 Pro Car headers come with two O2 bungs, because on LT1s you must run one oxygen sensor on each side. The headers come complete with stainless steel bolts, gaskets and collectors.
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The Tail Housing Kit from Street & Performance lets you add a manual a speedometer to your 4L60E transmission. You need to know your gear ratio and tire roll out dimension.
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Hot Rod Assembly Line wanted to hide the fuel lines, so the fuel rails were sent to Tube Tech to be modified to flow into the passenger side, rear of the head. Corvette fuel rails are located over the passenger side rear. When installing injectors into the fuel rails, take care to use a lubricant on the injector O-rings.
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A Street & Performance LT1 chrome dress-up cover plate was easily installed using small drops of silicone. It gives the LT1 a custom finished look and covers the unpolished portion of the intake. The rear-exit fuel rail hold-down brackets were also installed.
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A Street & Performance LT1 chrome dress-up cover plate was easily installed using small drops of silicone. It gives the LT1 a custom finished look and covers the unpolished portion of the intake. The rear-exit fuel rail hold-down brackets were also installed.
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Because this '57 had a V-8 mount radiator, Hot Rod Assembly Line made brackets to mount the V-8 radiator in the six-cylinder position. This allows the additional needed space for the LT1 and allows dual electric fans to be mounted behind the radiator for better cooling and looks.
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With the radiator in six-cylinder position it's easy mount the dual electric fans. We wanted to put the fans behind the radiator to improve cooling performance and looks.
1957 Chevrolet Bel Air Convertible Underhood AC Condenser Radiator
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The stainless radiator overflow is mounted on the passenger side next to the polished dryer and bracket for air. The chrome aluminum power steering reservoir and bracket are mounted on the driver's side.
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The new power steering was detailed with an Aeroquip high-pressure braided hose kit. The power steering lines are mounted using aluminum hose separators with a #6 high-pressure hose from the pump to the gearbox and from the gearbox back to reservoir.
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From the reservoir back to the pump be sure to use at least a #8 power steering hose, rated for at least 20-27 inches of vacuum. If not rated for sufficient vacuum, the hose may collapse and starve the pump of its requisite fluid flow.
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We used hard-line stainless steel fuel lines by James Miller of Tube Tech. Avoid rubber fuel lines.
1957 Chevrolet Bel Air Convertible Inside Trunk Battery Box
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The larger-size stainless steel fuel tank required removal of the spare tire mounting hole and relocation of the battery box to the trunk area. Be sure to ground the battery back to the engine/transmission, engine to frame and engine to body.
1957 Chevrolet Bel Air Convertible Undercar Gas Tank
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The Rock Valley tank comes complete with stainless steel mounting straps and a high-pressure fuel pump already installed in the tank. The in-tank pump is quieter, runs cooler, and is a "pusher," which reduces the opportunity for vapor lock in hot weather. If you decide on an external pump, planning pump location is very important in maintaining fuel flow.
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A Lokar LT1 braided throttle cable was installed. On LT1s with a 4L60E transmission don't run detent cables like '93-and-earlier cars.
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Here's the old factory harness and computer that came off the LT1 engine and transmission.
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This new Street & Performance harness (PN 16188051), complete with a GM factory computer, came with the engine & transmission. On a '96 or '97 LT1 engine you need to go back to the '94 or '95 computer so you can get away from OBD-2. With the Street & Performance '94-later harness you don't have to run mass air flow. When running 700 R-4, 350 or 400 transmissions, use the '92 or '93 computer (PN 16159278), which employs a programmable chip.
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Lokar pedals were used for the brake, accelerator and dimmer switch. Installing Lokar throttle and brake pedals improved the looks as well as the throttle cable pulls from the inside for a cleaner firewall. Lokar makes a bigger pad for non-power brake cars. This '57 was converted to power brakes.
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For the finishing touch we used a Lokar engine oil dip stick--which is flexible and lets you route around your headers--and a Lokar 4L60E firewall mount transmission fill tube.

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57 Chevrolet Bel Air Convertible Four Models Front Side View 0403Lrm Classic32 Z 1957 Chevrolet Bel Air Convertible Underhood Removing Core Support
1957 Chevrolet Bel Air Convertible Underhood Edelbrock Chrome Valve Covers 0403Lrm Classic01 Z 1957 Chevrolet Bel Air Convertible Underhood Lifting Engine
 
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