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Fender Repair - Tech Project

Rust never sleeps.

Fender Repair Vehicle
  • Fender Repair Ready To Be Fixed
    This section was ready to be fixed, as it had all of the rust removed from it.
  • Fender Repair Edges
    All of the edges were straightened out to make the panels easier to create.
  • Fender Repair Air Gun
    The rust area was blown clean with an air gun.
  • Fender Repair Reverse Spray
    Using a rust reverse spray chemical will insure that this fender will never start rusting again.
    Fender Repair Reverse Spray
    Using a rust reverse spray chemical will insure that this fender will never start rusting
  • Fender Repair Drying
    This coating needs to dry before work resumes on the fender.
  • Fender Repair Thick Paper
    Dave used some thick paper to create the stencil that would be needed in order to make the metal patch panel.
    Fender Repair Thick Paper
    Dave used some thick paper to create the stencil that would be needed in order to make the
  • Fender Repair Paper Stencil
    The paper stencil allowed Dave to create the shape that we were looking for before replicating it out of sheet metal.
    Fender Repair Paper Stencil
    The paper stencil allowed Dave to create the shape that we were looking for before replica
  • Fender Repair 16 Gauge
    Once the paper stencil was created, it was transferred onto 16-gauge metal, equivalent to the factory metal used on the fender.
    Fender Repair 16 Gauge
    Once the paper stencil was created, it was transferred onto 16-gauge metal, equivalent to
  • Fender Repair Straight Cut
    Dave ensured a straight cut by using his air sheering machine to cut the flat metal.
  • Fender Repair Stheet Metal Break
    A sheet metal break allowed Dave to add the 45-degree angle bend to the metal piece.
  • Fender Repair Test Fit
    The panel was test fitted. This process was done to make sure that nothing had changed and that the panel would line up.
    Fender Repair Test Fit
    The panel was test fitted. This process was done to make sure that nothing had changed and
  • Fender Repair Trimming
    After checking the fitment, Dave realized that the panel needed to be trimmed in order to get the final bend that he needed to properly add on to the panel.
    Fender Repair Trimming
    After checking the fitment, Dave realized that the panel needed to be trimmed in order to
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