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Old School Pesco Hydraulic Setup Breakdown - Tech Project

Taking Some Of The Mystery Out Of A Pesco Pump.

By Reinaldo M. Robinson, Photography by Reinaldo M. Robinson

Old school hydraulic setups have been making a big comeback over the past few years. Retro seems to be in and the hydro setups of old are as popular as ever. Pescos, Eemcos and OG aircraft parts are making their way into the trunks of some of the hottest cars, and quite a few of our latest cover cars have featured these setups.

With that said, we decided to give you a little insight into the inner workings of these pumps and accessories. Mike of Craps, Inc. in Whittier, California, is going to take us on a trip through the literal ins and outs of one of the more accessible Pesco pumps, a 280, and how to break it down for painting, polishing and chroming.

Many people will tear down these pumps to certain degrees, declaring that if the pump works it shouldn't be disturbed. And depending on what you're going to do as far as painting and polishing, this may very well be true. But Mike personally likes to take them totally apart; preferring to polish and paint many of his setups, and the right way to do that is to take them apart entirely. He's also learned a few tricks along the way that help greatly in making sure that the pump works properly when reassembled. So let's take apart a Pesco 280 and get a brief intro into the secretive world of old school aircraft parts.

The first thing you'll notice is the reluctance by most old-timers and people in the know to talk about actual part numbers and there are literally thousands of them. Unfortunately, only a handful are known to work for our application. They get pulled from planes at salvage yards all over the country, but most are found in California and Arizona, which have a better climate, and thus the parts remain fairly corrosion free.

When Mike is re-assembling the pumps he has a few secrets that he shared with us. "I spend quite a few hours hand sanding the parts to make them as smooth as possible," he says. "Then I will polish many of them myself. Making sure that mating surfaces stay unmolested is of the utmost importance. It's the difference between the part working and not working. After I polish the parts separately, I then assemble them and have the polisher go over them on the buffer to make sure that the mating surfaces don't get hit with the buffer and that the entire part has a uniform shine in all of the tight crevices."

If you're curious about the difference that Mike described, feel free to check out the February '08 '59 Chevy Impala cover car, "Aqua Boogie." The setup is a masterpiece featuring Eemco pumps, Adex dumps and liquid-filled gauges. Only one or two parts are painted and this is really only possible at that level doing it the way that Mike does it.

So there you have it, a breakdown of the Pesco pump. As you can see by the final picture, the pump is worthy of a show car and works flawlessly. In the somewhat near future we're going to de-mystify the old school pump game, so if this is something that interests you, keep your eyes peeled.

  • Hydraulics Setup Finished Project
    The setup in "Aqua Boogie" received this level of commitment to look the way that it does.
  • Hydraulics Setup Closeup
    The setup in "Aqua Boogie" received this level of commitment to look the way that it does.
  • Hydraulics Setup Taking Off End Plate
    The end plate is taken from the motor.
  • Hydraulics Setup Pliers Used To Bend Back
    Pliers are used to bend back locking tabs folded against the six screws that hold the brush assembly to the motor.
    Hydraulics Setup Pliers Used To Bend Back
    Pliers are used to bend back locking tabs folded against the six screws that hold the brus
  • Hydraulics Setup Screws Removed
    The six screws are removed.
  • Hydraulics Setup Brush Assembly Removed
    The brush assembly is removed and inspected, and this one was looking in good shape for a unit made in the '50s.
    Hydraulics Setup Brush Assembly Removed
    The brush assembly is removed and inspected, and this one was looking in good shape for a
  • Hydraulics Setup Loosening Up Nuts
    The four nuts were loosened and removed.
  • Hydraulics Setup Pump And Rotor Section
    The pump section and rotor section have been removed. Many would stop here but Mike likes to go the extra mile so that everything can be chromed, polished or painted properly.
    Hydraulics Setup Pump And Rotor Section
    The pump section and rotor section have been removed. Many would stop here but Mike likes
  • Hydraulics Setup Broken Down Pump
    Here's the pump broken down.
  • Hydraulics Setup Pump Pulled Apart
    And the pump is pulled apart revealing the gears and aluminum shim.
  • Hydraulics Setup Removing Pump Segment
    Next it's time to remove the pump segment of the pump. Wire cutters were used to remove the safety wire that's used throughout all aviation parts
    Hydraulics Setup Removing Pump Segment
    Next it's time to remove the pump segment of the pump. Wire cutters were used to remove th
  • Hydraulics Setup Two Screws
    There are two screws inside the brush assembly that will release it once unscrewed.
  • Hydraulics Setup Pump Removed From Motor Housing
    The pump is removed from the motor housing.
  • Hydraulics Setup Using Pliers To Remove Screw
    Again, pliers are used to bend back the locking tabs and remove the six screws.
  • Hydraulics Setup Safety Wire Cut
    The safety wire was cut away from the castle nuts and all six removed.
  • Hydraulics Setup Not Damaging Shim
    Take great care not to damage the shim.
  • Hydraulics Setup Oxygen Tank
    The oxygen tanks used for fluid reservoirs.
  • Hydraulics Setup O Ring
    The O-rings get checked and changed when needed.
  • Hydraulics Setup Late And Early Model Pesco 280
    A late model (green) and early model (black) Pesco 280.
  • Hydraulics Setup Drive Assembly Cover
    Drive assembly covers raw and polished.
  • Hydraulics Setup Fully Chromed 280
    The fully chromed and polished 280.
  • Hydraulics Setup Pesco 777
    A Pesco 777.
  • Hydraulics Setup 280 Pump
    The 280 pump end before and after polishing.
  • Hydraulics Setup Pesco Pressure Equalizer
    This is a Pesco pressure equalizer used to level out the car from side to side on a front and back only system.
    Hydraulics Setup Pesco Pressure Equalizer
    This is a Pesco pressure equalizer used to level out the car from side to side on a front
  • Hydraulics Setup Brush Plate Cover
    The brush plate cover before and after.
SOURCE
Craps, Inc.
7917 Chatfield
Whittier
CA  90606
By Reinaldo M. Robinson
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