Lowrider Tech Article at LowRiderMagazine.com
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57' Trunk Build - Tech Project

1957 Chevrolet Bel Air Product Needed
The short and sweet list of... 
   
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1957 Chevrolet Bel Air Product Needed
The short and sweet list of components will not only fit into our confined space, but will raise the bar on the audiophile experience. Add to that the Scosche Industries power kit and we'll be ready to power up.
1957 Chevrolet Bel Air Planning Out System
First on the agenda is planning... 
   
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1957 Chevrolet Bel Air Planning Out System
First on the agenda is planning out the system. Empty, this trunk seems fairly large, but once populated, though, this trunk gets small fast. With the components we're adding, it seems best to leave the floor area free for the setup and batteries to occupy. So the box itself will lie between the cylinders and the amplifiers will reside on the transition portion of the floor so as to occupy a less usable portion of the trunk.
1957 Chevrolet Bel Air Measure Out Beauty Panel
Here, we measure out the beauty... 
   
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1957 Chevrolet Bel Air Measure Out Beauty Panel
Here, we measure out the beauty panel again using the factory metal transitions to our benefit. Allowing the panel to disappear behind the factory transitions will make finishing the panels much easier.
1957 Chevrolet Bel Air Formed And Shaped Panel
The panels have been formed... 
   
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1957 Chevrolet Bel Air Formed And Shaped Panel
The panels have been formed and shaped and are ready to be finished. The edges were rounded over with a router bit to allow a clean edge once upholstered
1957 Chevrolet Bel Air Box Cut
The box was cut to allow plenty... 
   
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1957 Chevrolet Bel Air Box Cut
The box was cut to allow plenty of play for the cylinders and the hard-lines that will be installed. The amplifier rack is simple and will use the factory floor transition to help hide the wires. All in all, the foundation for this system is very simple and clean.
1957 Chevrolet Bel Air Trimming Final Pieces
With the panel in place, the... 
   
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1957 Chevrolet Bel Air Trimming Final Pieces
With the panel in place, the final pieces are trimmed away to allow for a clean fit and to serve as a template for the secondary beauty panel. To ensure the subwoofer cutouts line up, two screws were taped in to secure the panel for cutting.
1957 Chevrolet Bel Air Figuring Out Side Panel
Now we can focus our attention... 
   
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1957 Chevrolet Bel Air Figuring Out Side Panel
Now we can focus our attention on the side panels. To shorten the work and save on wood, we're using upholsterers "chip board" to create a template. Keep in mind that this is a template and the important thing is to have the outer edges correct, so the amount of pieces you use and tape together doesn't matter. You don't lose cool points for using multiple pieces of cardboard to make your template, only for wasting wood.
1957 Chevrolet Bel Air Test Fit
Once the panel has been cut... 
   
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1957 Chevrolet Bel Air Test Fit
Once the panel has been cut out, test fit it and mark any areas that require further trimming and repeat for the opposite side.
1957 Chevrolet Bel Air Chip Board Template
Another chip board template... 
   
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1957 Chevrolet Bel Air Chip Board Template
Another chip board template was made to fit the insert pattern that we taped off.

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Article Photos

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