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Project Escalade Masquerade Brake Upgrade

Our SUV stps safer with Stillen's Statix front brakes and rear disc convertion kit.
By Dick DeLoach
Chevrolet Tahoe With Escalade Front End Front Side View
The massive Tahoe turned Escalade... 
   
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Chevrolet Tahoe With Escalade Front End Front Side View
The massive Tahoe turned Escalade was in need of better braking power.
Chevrolet Tahoe With Escalade Front End Front Side View
The OE front disc brakes are... 
   
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Chevrolet Tahoe With Escalade Front End Front Side View
The OE front disc brakes are adequate in most cases, but we needed more since the Tahoe is often full of equipment and tows a lowrider.
Chevrolet Tahoe Removing Stock Front Brake Caliper
Kent began the front brake... 
   
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Chevrolet Tahoe Removing Stock Front Brake Caliper
Kent began the front brake work by unbolting the stock caliper assembly (with the brake fluid line attached) and supporting it on a wire for the time being.
Chevrolet Tahoe Removing Stock Front Brake Rotor
The stock rotor was then removed... 
   
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Chevrolet Tahoe Removing Stock Front Brake Rotor
The stock rotor was then removed and set aside.
Chevrolet Tahoe Stock Front Brake Rotor Next To Stillen Slotted Rotor
The larger, Stillen Statix... 
   
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Chevrolet Tahoe Stock Front Brake Rotor Next To Stillen Slotted Rotor
The larger, Stillen Statix rotor (left) is slotted for better performance.
Chevrolet Tahoe Installing Stillen Slotted Front Brake Rotor
Install the Statix rotor.... 
   
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Chevrolet Tahoe Installing Stillen Slotted Front Brake Rotor
Install the Statix rotor.
Chevrolet Tahoe Stock Front Caliper With Stillen Front Caliper
The Statix caliper (top) features... 
   
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Chevrolet Tahoe Stock Front Caliper With Stillen Front Caliper
The Statix caliper (top) features a noticeably larger patented "kidney-shaped" piston, 33-percent larger than stock for better braking and pad wear.
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This view of the Statix caliper... 
   
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This view of the Statix caliper shows the massive kidney-shaped piston.
Chevrolet Tahoe Chevrolet Tahoe Installing Stillen Front Caliper
Install the Statix caliper... 
   
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Chevrolet Tahoe Chevrolet Tahoe Installing Stillen Front Caliper
Install the Statix caliper assembly using the mounting hardware supplied in the kit. The bolt sleeves are greaseless and self-lubricating using Oilite bronze bushings and Teflon wipers. (Note: Kent applied anti-seize lubricant to the bottom, unpainted portion of the caliper.)
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Remove the brake fluid line... 
   
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Remove the brake fluid line from the OE caliper and, using the crush washers provided, reinstall it in the Statix caliper.
Chevrolet Tahoe Chevrolet Tahoe Stillen Front Brake Upgrade
The new Statix brakes look... 
   
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Chevrolet Tahoe Chevrolet Tahoe Stillen Front Brake Upgrade
The new Statix brakes look great with the red epoxy painted caliper assembly and the slotted rotor and they perform even better. Kent repeated the R&R steps on the other side.
Chevrolet Tahoe Removing Stock Rear Brake Drum
The rear drum to disc conversion... 
   
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Chevrolet Tahoe Removing Stock Rear Brake Drum
The rear drum to disc conversion is considerably more involved, but not difficult. Kent began by removing the stock drum.
Chevrolet Tahoe Removing Differential Cover
Next, the differential fluid... 
   
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Chevrolet Tahoe Removing Differential Cover
Next, the differential fluid was drained and the differential cover removed.
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Remove the side gear pinion... 
   
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Remove the side gear pinion shaft lock bolt and push the side gear pinion shaft pin out.
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Push the axle shafts inward,... 
   
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Push the axle shafts inward, remove the "C" lock from the inner end of the axle shafts (Kent used a magnet grabber to make it easier) and remove the axles.
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(Note: Steps 19 through 24... 
   
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(Note: Steps 19 through 24 must be performed on both sides before proceeding further.) After disconnecting the parking brake cables, removing the drum backing plate assemblies, disconnecting the brake lines and plugging the hard lines to prevent fluid leaking, the drum brake assemblies are removed.
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It is important to clean the... 
   
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It is important to clean the outboard axle flange surfaces, especially on older vehicles where dirt and rust have built up. Use a grinder or coarse-grit sandpaper as needed.
Chevrolet Tahoe Installing Stillen Rear Caliper Carrier
Install the mounting brackets... 
   
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Chevrolet Tahoe Installing Stillen Rear Caliper Carrier
Install the mounting brackets on the axle flanges with the caliper mounting holes toward the front of the truck and the recessed sides inboard using the hardware provided (torqued to 60 lb. ft.) and red Loctite.
Chevrolet Tahoe Installing Stillen Parking Brake Assembly
Attach the parking brake shoe... 
   
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Chevrolet Tahoe Installing Stillen Parking Brake Assembly
Attach the parking brake shoe mechanisms to the caliper brackets (actuation levers to pull to the rear) using the hardware provided (torqued to 42 lb. ft.) and red Loctite.
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Reinstall the axles in the... 
   
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Reinstall the axles in the reverse manner as removed.
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Clean the old gasket material... 
   
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Clean the old gasket material from the differential housing and cover.
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Apply a 1/4-inch bead of silicon... 
   
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Apply a 1/4-inch bead of silicon gasket sealant around the differential cover.
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Replace the differential cover,... 
   
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Replace the differential cover, tighten to factory specifications and refill the differential with new fluid.
Chevrolet Tahoe Installing Stillen Rear Drilled Slotted Rotor
Install the new Stillen r... 
   
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Chevrolet Tahoe Installing Stillen Rear Drilled Slotted Rotor
Install the new Stillen rotor.
Chevrolet Tahoe Installing Stillen Rear Brake Caliper
Place the caliper over the... 
   
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Chevrolet Tahoe Installing Stillen Rear Brake Caliper
Place the caliper over the rotor and secure the bracket with hardware provided (torqued to 80 lb. ft.) with red Loctite.
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Install the parking brake... 
   
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Install the parking brake cable/brake line bracket.
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Attach the new stainless steel... 
   
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Attach the new stainless steel brake lines to the caliper and through the brake line/parking brake cable bracket and attach the OE hard brake line with a "C" clip.
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Disconnect and remove the... 
   
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Disconnect and remove the OE parking brake cables on both sides (noting the routing path), replace them with the new cables and adjust them as desired.
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After all of the old brake... 
   
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After all of the old brake fluid is drained, the system is refilled with fresh DOT 4 fluid from the caliper end of the line, bled and topped off again under the hood.
Chevrolet Tahoe Stillen Rear Disc Brake Upgrade
The new rear disc brakes with... 
   
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Chevrolet Tahoe Stillen Rear Disc Brake Upgrade
The new rear disc brakes with drilled and slotted rotors look great and will provide a smoother brake feel with less pedal pressure required to stop. Test drive in an open area. Allow the rotors and pads to break in by avoiding hard stopping for the first 200 to 300 miles.

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